Prefab Concrete

Total solutions for Prefab

Total solutions for Prefab

Grimbergen offers various total solutions for tailor made machine building in the prefab concrete industry. Of course we also operate in the prefab concrete industry following our disciplines; consult – design – realisation – service.

You can click the tabs for more information about our solutions for prefab concrete production.

Lay-out, product- and process optimization

Lay-out, product- and process optimization

Grimbergen support producers with a structured and project wise approach by means of:

Process evaluation to reduce bottlenecks and provide load-levelling solutions
Improvement proposals
Implementation of the chosen solution in cooperation with the client.

Our knowhow

Knowledge of processes
Recognition and knowledge of process evaluation and assessment

Utilization

New production plants
Existing production plants
Knowledge to connect all processes, including planning and stock management.

Grimbergen looks after the analysis of:

Added value

Improve product quality
Reduce scrap and rework
Efficiency improvement
Decreasing labour costs and maintenance costs
Increased production
Improved return on investment
Reduced waste

Long line system

Long line system

A long line production systemdistinguishes itself by providing one or more process steps over a long line of end-products, mainly pre-stressed elements. This is an efficient way to produce a large amount of mainly the same kind of products in one production cycle.

Long line system

Processes
The (partial) processes can be fully automated:

Inserting reinforcement
Dosing the concrete in the moulds
Demoulding
Processing (e.g. sawing)
Transport

Applicability
Long line production systems are often used for the production of:

Foundation piles
Walls
Floors
Foundation beams
Railway sleepers

Our knowhow

Knowledge of processes
Knowledge of products
Recognizing and pointing out bottlenecks

Added Value

High quality constant output of prefab concrete elements made with minimal manpower.

Carrousel system

Production equipment

Process automation, control systems

Process automation, control systems

Grimbergen Industrial Systems is an expert in process automation.

The software department at Grimbergen is capable of providing automation solutions for production plants and equipment. Existing plants can also be provided with a modern control system to enable communication with an external system, such as planning or stock management programme.