Concrete sleeper

Prefab concrete sleeper production systems

Grimbergen is your partner for production plants and logistics solutions for railway sleepers. With a railway sleeper plant designed and built by Grimbergen, railway sleepers can be manufactured to high standards, at competitive cost.

Grimbergen provides tailor made solutions to fit your production demands.  Whether your needs require plant optimization or equipment modernization, Grimbergen can provide the solutions you need.

Grimbergen sleeper production systems are regarded as a highly efficient production process, while always providing superior quality.  Our efficient production process is characterized by a very low man-hour per sleeper.

Throughout the world Grimbergen has proven itself as the most reliable partner for new and existing sleeper production plants.

Carrousel Production systems

Grimbergen custom made solutions for the production of many different types of concrete railway sleepers. Production systems can be customized to the required sleeper design, such as:

  • Pre-stressed elements
  • Post-tensioned elements
  • Conventional reinforced
  • Slab track elements

Similar to our long-line systems, the design of the carrousel mould system will include sophisticated solutions for holding rail fastening inserts of all kinds, such as Vossloh , Pandrol etc.

Long line production system

The “Grimbergen” solution for producing one type of a railway sleeper (pre-stressed mono sleeper) with constant high quality is a long-line production system with an optimal design to discharge the demoulded sleeper to storage. We also offer the possibility for a moveable long-line system.

Benefits of the Grimbergen-System

-*TEKST PT*-

Grimbergen Quality

 Quality

Safety & Health

Sustainability & Environment

Lay-out long line sleeper plant

The image below is an example design of a long-line sleeper plant, in which you can see various steps of the production process.

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Batching plant

2

Long-line sleeper fabriek

Long-line sleeper plant

3

Spaninstallatie

Pre-stress equipment

4

Zaagmachine

Sawing machine

5

Aftransport

Discharge wagon

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Robotkraan aftransport

Robot Crane

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Sleeper opslag

Storage

Sleeper flow